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What is CNC Machining? | Definition, Processes, Components & More

What is CNC Machining?


CNC 101: The term CNC stands for 'computer numerical control', and the CNC Vertical

Machining Center
definition is that it is a subtractive

manufacturing process that typically employs computerized controls and machine tools to remove layers of material from a

stock piece—known as the blank or workpiece—and produces a custom-designed part. This process is suitable for a wide range

of materials, including metals, plastics, wood, glass, foam, and composites, and finds application in a variety of

industries, such as large CNC machining, machining of parts and prototypes for telecommunications, and CNC machining

aerospace parts, which require tighter tolerances than other industries. Note there is a difference between the CNC machining

definition and the CNC machine definition- one is a process and the other is a machine. A CNC

Lathe
(sometimes incorrectly referred to as a C and C machine) is a programmable machine

that is capable of autonomously performing the operations of CNC machining.


Subtractive manufacturing processes, such as CNC machining, are often presented in contrast to additive manufacturing

processes, such as 3D printing, or formative manufacturing processes, such as liquid injection molding. While subtractive

processes remove layers of material from the workpiece to produce custom shapes and designs, additive processes assemble

layers of material to produce the desired form and formative processes deform and displace stock material into the desired

shape. The automated nature of CNC machining enables the production of high precision and high accuracy, simple parts and

cost-effectiveness when fulfilling one-off and medium-volume production runs. However, while CNC machining demonstrates

certain advantages over other manufacturing processes, the degree of complexity and intricacy attainable for part design and

the cost-effectiveness of producing complex parts is limited.






Overview of CNC Machining Process


Evolving from the numerical control (NC) machining process which utilized punched tape cards, CNC machining is a

manufacturing process which utilizes computerized controls to operate and manipulate machine and cutting tools to shape stock

material—e.g., metal, plastic, wood, foam, composite, etc.—into custom parts and designs. While the

CNC Compound Machining Center process offers

various capabilities and operations, the fundamental principles of the process remain largely the same throughout all of

them. The basic CNC machining process includes the following stages:




Designing the CAD model




Converting the CAD file to a CNC program




Preparing the CNC machine




Executing the machining operation








Types of CNC Machining Operations


CNC Engraving Machine is a manufacturing process

suitable for a wide variety of industries, including automotive, aerospace, construction, and agriculture, and able to

produce a range of products, such as automobile frames, surgical equipment, airplane engines, gears, and hand and garden

tools. The process encompasses several different computer-controlled machining operations—including mechanical, chemical,

electrical, and thermal processes—which remove the necessary material from the workpiece to produce a custom-designed part

or product.






What is a CNC Machine? Types of CNC Machines and Machine Tools


Depending on the machining operation being performed, the CNC Tapping

Center
process employs a variety of CNC machines and machine tools to produce the custom-designed

part or product. While the equipment may vary in other ways from operation to operation and application to application, the

integration of computer numerical control components and software (as outlined above) remains consistent across all CNC

machining equipment and processes.






The Laser Cutting Machine and Process


Laser cutting is a non-contact, thermal-based fabrication process suitable for metal and non-metal materials. For the

laser cutting process to run smoothly and at optimum capacity, several factors should be taken into consideration, such as

the laser cutting machine’s configuration and settings, the material being cut and its properties, and the type of laser and

assist gas employed.






Overview of Laser Machine Components and Mechanics


In contrast to mechanical cutting, which utilizes cutting tools and power-driven equipment, and waterjet cutting, which

utilizes pressurized water and abrasive material, laser cutting employs a Laser

Machine
to produce cuts, engravings, and markings. While laser cutting machines vary from model to model

and application to application, the typical setup includes a laser resonator assembly, mirrors, and a laser cutting head

which contains a laser focusing lens, a pressurized gas assembly, and a nozzle.






What is a Hydraulic Press?


A Hydraulic Press is a mechanical device that uses the

static pressure of a liquid, as defined by Pascal‘s principle, to shape, deform, and configure various types of metals,

plastics, rubber, and wood. The mechanism of a hydraulic press consists of a mainframe, power system, and controls.


Pascal‘s principle states that when pressure is applied to a confined liquid, a pressure change occurs in the liquid.

For a hydraulic press, the pressure in a liquid is applied by a piston that works like a pump to create mechanical force.


How a Hydraulic Press Works


The process of a hydraulic press begins when a hydraulic fluid is forced into a double acting piston. The compressive

force inside the small hydraulic cylinder pushes the fluid into a larger cylinder where more force and pressure are applied.

The movement of the larger piston forces the fluid back into the smaller piston cylinder.


The passage of the fluids between the two pistons creates increased pressure that produces mechanical force to drive the

anvil on a hydraulic press downward onto a workpiece that is deformed to produce a desired shape. Once the movement is

complete, the pressure is released and the anvil returns to its original position.








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